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Thread: Replacing gearbox and clutch VR

  1. #1
    Ride
    VR V6 Ute Manual

    Join Date
    Dec 2005
    Posts
    81

    Default Replacing gearbox and clutch VR

    hey guys hopefully someone can help me explain whats going on with my car

    i just got a vr v6 manual ute

    the clutch i got in it is very hard to press down. its the way the car came when i bought it. a friend told me its probably a heavy clutch and its nothing to worry about. how can you tell the difference? to be honest the clutch does seem fine when driving but i think i have issues with the gearbox.

    sometimes, usually just after the car has been started when i change into first or second gear i hear a loud metal grinding like noise. im not sure if its coz i didnt press hard enough on the clutch or its the gearbox itself. and to change into second gear its not as smooth as changing into 3rd or 4th gear. how much would it be for a new gearbox or to rebuild one?

    cheers

  2. #2
    hako is offline Donating Member
    Ride
    VS11 BT1 V6

    Join Date
    Aug 2004
    Location
    Toowoomba SE QLD
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    7,344

    Default

    Sounds like either the clutch plate is on its last legs or it needs adjusting. Can't remember if you've got cable or hydraulic actuation but if cable it may need adjusting and if hydraulic it may need bleeding. There is also an adjustment for the clutch lever pivot. Usual cause of hard to shift gears is clutch not fully releasing...for the above reasons.
    Good Luck.

  3. #3
    Ride
    VR V6 Ute Manual

    Join Date
    Dec 2005
    Posts
    81

    Default

    so if i bled or adjusted the clutch, it would probably make it easier to change gears? i failed to mention this but the clutch squeaks when i press down on it and again when releases. im positive now that its a heavy duty clutch also.

    its just ive noticed alot of clanking like sound coming from the gearbox when im changing gears. not loud but its there. another thing ive noticed is that the gearstick is starting to warmup quite a bit. and when i accelerate moderately to hard i can feel very warm air rush by my hand. specially in 4th gear. could a bad clutch be doing something bad to the gearbox?

  4. #4
    Ride
    VZ R8. VS II L67 M5. VT International Calais L67.

    Join Date
    Aug 2008
    Location
    NSW South Coast
    Posts
    937

    Default

    The squeaking noise you can hear when you depress the clutch pedal is likely to be because the clutch pedal pivot shaft is dry, grease it up and it should sort that out. Being a vr, your gearbox will be a borgwarner T5 and therefore will be cable operated and as hako has said, it may just need adjusting. It is also possible that if this cable is well worn it could be contributing to how heavy the clutch feels and may need replacing. Also if you can feel alot of warmth coming up through around the gear stick id be guessing that the rubber boot that mounts around the shaft and to the floor has possibly been removed.

  5. #5
    Ride
    1994 VR Commodore executive ute

    Join Date
    May 2012
    Location
    geelong, VIC
    Posts
    1

    Default

    iv also got a vr ute that has the same problem, but its some times tempermental to click into 1st and reverse, iv notice (which its only just started), when im driving in first, i go to 2nd, then i go back to first with out releasing the clutch, and it grinds like the clutch wasnt in, so i was thinking it could be slack in the cable, if so, how do i go about tightening it???

  6. #6
    Ride
    VZ SS 6 SPEED MANUAL

    Join Date
    Apr 2007
    Location
    WA
    Posts
    423

    Default

    Have you checked your gear box oil level mate, could be low ???

    Or may need changing ??

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