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Thread: How to Change a leaking VT power steering pump Berlina

  1. #1
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    Berlina

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    May 2010
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    1

    Default How to Change a leaking VT power steering pump Berlina

    How do i change a leakinf power steering pump on a VT berlina sedsn

  2. #2
    Ride
    VX GTS 427, VS Calais 383 A4, VS Clubsport 185 A4

    Join Date
    Aug 2004
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    Melbourne
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    I presume that you were too embarrassed to admit that you drove a V6 so I included the V6 instructions:

    POWER STEERING PUMP-V6 ENGINE
    REMOVE
    1. Disconnect battery earth lead.
    2. Loosen the four power steering pump pulley attaching bolts (Do not remove at this stage).
    3. Using an 15 mm ring spanner on drive belt tensioner pulley pivot bolt, rotate tensioner pulley anti-clockwise and remove drive belt from pump pulley. Release tensioner pulley.
    4. Remove pump pulley attaching bolts and pulley.
    5. Place a drain tray beneath power steering pump assembly.
    6. Loosen and remove high pressure line flare nut and O-ring from pump outlet fitting.
    7. Loosen low pressure hose clamp and remove hose from reservoir.
    NOTE:
    Cover or tape the pump and hose fittings to prevent contamination ingress.
    8. Remove the two power steering pump retaining bolts and remove the pump from the
    retaining bracket.
    9. If required, remove the two bolts securing the retaining bracket to the cylinder block, then
    remove the bracket.

    REINSTALL
    Installation of the power steering pump is the reverse of removal procedures, noting the following points:
    1. Tighten retaining bracket to cylinder block retaining bolts to the correct torque specification.
    PUMP RETAINING BRACKET 30 – 40 Nm
    2. Tighten the two pump to retaining bracket attaching bolts to the correct torque specification.
    PUMP TO RETAINING BRACKET 30 – 40 Nm
    3. Tighten the four pump pulley attaching bolts to the correct torque specification.
    PUMP PULLEY BOLT 20 – 30 Nm
    4. Install new sealing O-ring to high pressure line connection. Lubricate sealing ring with DexronŽ III automatic transmission fluid prior to installation.
    5. Refill and bleed hydraulic system
    6. Start engine and check for fluid leaks around pump and reservoir area

  3. #3
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    vt s1 clubsport 5lt 5spd

    Join Date
    Dec 2010
    Location
    dandenong
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    206

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    high pressure fluid line - 16mm spanner
    pulley bolts - 10mm (pulley can be removed by hand once unbolted)
    pump housing bolts - 13mm (be carefull not to overtighten the lower bolt. it wil snap easily)

  4. #4
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    vt s1 clubsport 5lt 5spd

    Join Date
    Dec 2010
    Location
    dandenong
    Posts
    206

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    i also ended up needing a new res. to pump hose. i couldnt get my old one to quit leaking . it was only $10 from preston motors holden, plus $3 for new clamps, so not too steep. its all finished anyway, and no (none, zero, zilch) leaks
    pretty easy really. i made it harder than it could have been of course :P

  5. #5
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    ......

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    Jan 2008
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    NSW
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    Sorry im a little confused hear;

    5. Refill and bleed hydraulic system

    Isnt that just runing the car on with the p/s reservoir cap off? Coz the reservoir is the at the highest point in the p/s system it will kinda bleed itself, theres not really much to do?


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