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removing the VT fuel tank

graham7773

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This is a largish post but I see some people asking for this set of directions. I think it works for VX and VY as well.

TO REMOVE VT FUEL TANK/PUMP

1. Depressurise the fuel system.

2. Ensure that no naked flames or other ignition sources are in the immediate area. Syphon fuel from tank, using commercially available equipment.CAUTION:Never drain or store fuel into an open container, due to the possibility of fire or explosion.
3. Raise vehicle, preferably on a hoist. ( If you have access to one) Alternatively, jack the diff up and place car on stands.
4. Remove three stone guard retaining screws then remove the stone guard from under the right hand rear guard

5. Remove the fuel sender electrical connector from its mounting foot by pulling forward to dislodge the assembled connector forward. Once released, depress the locking tab and separate the connector halves
6. Place a drain tray under the fuel filter area.
NOTE:
Ensure that all dirt and foreign material is removed from any fuel
connection, prior to removal

7. Remove the quick connect fittings to the vapour canister, return
line and fuel filter, using the following method:
Push inwards to release the seal pressure, depress the side tangs of
the connector, then pull to disconnect.
8. Disconnect the vapour canister breather hose at the canister.

9. If required, remove the fuel filter by removing the fuel feed line
quick connector, then depressing the two barbs on the mounting
strap nipple.

CAUTION:
Fuel will spill from the disconnected filter.


9. Disconnect the earth strap from the spade connector,
under the front right hand strap mounting bolt of the right hand
tank support strap.
10. Remove the fuel tank support straps as follows;
Remove the centre strap by removing the rear retaining nut
and washer, then unhook the strap from the front support.
While supporting the fuel tank in the center, remove strap (closest
to the filler neck), after removing the bolt at the front and unhooking
the strap from the rear support.

Finally remove strap after removing the nuts and washers from
each end of the strap.
11. Lower the fuel tank from the vehicle, left side first, to release the fuel
filler neck from the body opening.

Fuel pump removal is fairly simple from here and installation is just reverse of removal. Helps if you have a mate to assist.
 

Punter68

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With the two lines that go to the cannister. One of them pulls off simply with no connector but one line has a different connector to the return line and the filter line which I am struggling to remove. Any tips on this?
 

babaki

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This is a largish post but I see some people asking for this set of directions. I think it works for VX and VY as well.

TO REMOVE VT FUEL TANK/PUMP

1. Depressurise the fuel system.

2. Ensure that no naked flames or other ignition sources are in the immediate area. Syphon fuel from tank, using commercially available equipment.CAUTION:Never drain or store fuel into an open container, due to the possibility of fire or explosion.
3. Raise vehicle, preferably on a hoist. ( If you have access to one) Alternatively, jack the diff up and place car on stands.
4. Remove three stone guard retaining screws then remove the stone guard from under the right hand rear guard

5. Remove the fuel sender electrical connector from its mounting foot by pulling forward to dislodge the assembled connector forward. Once released, depress the locking tab and separate the connector halves
6. Place a drain tray under the fuel filter area.
NOTE:
Ensure that all dirt and foreign material is removed from any fuel
connection, prior to removal

7. Remove the quick connect fittings to the vapour canister, return
line and fuel filter, using the following method:
Push inwards to release the seal pressure, depress the side tangs of
the connector, then pull to disconnect.
8. Disconnect the vapour canister breather hose at the canister.

9. If required, remove the fuel filter by removing the fuel feed line
quick connector, then depressing the two barbs on the mounting
strap nipple.

CAUTION:
Fuel will spill from the disconnected filter.


9. Disconnect the earth strap from the spade connector,
under the front right hand strap mounting bolt of the right hand
tank support strap.
10. Remove the fuel tank support straps as follows;
Remove the centre strap by removing the rear retaining nut
and washer, then unhook the strap from the front support.
While supporting the fuel tank in the center, remove strap (closest
to the filler neck), after removing the bolt at the front and unhooking
the strap from the rear support.

Finally remove strap after removing the nuts and washers from
each end of the strap.
11. Lower the fuel tank from the vehicle, left side first, to release the fuel
filler neck from the body opening.

Fuel pump removal is fairly simple from here and installation is just reverse of removal. Helps if you have a mate to assist.



Hi peeps

I had the same exact problem (well hoping its the fuel pump that is gone since it was not showing the petrol level properly and then loose power on acceleration and now car wont start) so i bought a new complete assembly with pump and removed the tank which was pretty easy, however the fuel pump assy has a tough clamp around it which doesnt like to come off. I ried to rotate it but its not moving a mm and tried hammering each sides to make it rotate but its extremely tough and wont move...

Is there a tool for it? Is there a trick?

appreciate some replies please.

Thanks
Bobby
 

Nut Kracker

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Well done. Needs to go on the "HOW TOO".
 

babaki

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Thanks, I will look in the How To section...Cheers
 

Nut Kracker

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Take the fuel cap off and the tank should just slide out.
 

Clarence de la cruz

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Hi can anyone help me I have a vyss2002 5.7 v8 Holden and I’ve changed my fuel filter and I dropped my fuel cause I broke a fuel hose but that’s a dirrerent story anyway I started my car and it went and I left it running for about 5mins of so then I stopped it took my key out then started it again and it went then it just died I did a couple of times but it done the same thing
 
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