(my daily vp calais 1991) ok so i did an oil change about 20 mins ago and thought to myself geez theres a hell of alot of oil leaking from this engine (under the car) dont remember it being this dirty when i first bought it in 08. anywho i was filling the oil back up with a funnel and wouldnt you know it starts pissing out the top edge of the rocker cover like theres no gasket there full stop. these gaskets arnt even 15000 kms old i did them in mid 2010 with the inlet manifold gasket. whats the life span of these gaskets after you put in a fresh set?... the other thing i was thinking is you know how some of the rocker covers get that melted edge looks like there flaired out a little, is that going to affect the life of it? should i hit the wreckers and get a clean unmelted one? any comments or ideas would be appreciated, cheers....
i had sorta the same thing except i found my leak when it dripped on the headers and smoke pissed out. popping the bonnet and putting out the small fire was fun!! That set was a cork set and they'd torn on install, I now always glue them on first! that is the trick, i just go dodgy and put a few spots of superglue, its fast and works.
New genuine holden rubber gaskets are said to be the best. They are also reusable. Cork/ paper ones with an aviation grade sealer are also good. Just you have to change them every time you take the rocker covers off. Just make sure all the allen headed bolts are done up properly. Also see if the head mating surface for the gasket hasn't been damaged by someone trying to get old gasket off
Using original parts should help, also make sure the bolts is all done up the same tightly. Do bolts up finger tite then work from the middle out like you do on a head gasket to nip them up tite. Silicon aviation grade sealant can be smeared on mating surfaces first for xtra insurance. I also lightly sand mating surfaces with very fine wet and dry to make sure the sealant gets a good grip and to take off the last traces of the old gasket/sealant.
also the dude at auto parts shop said dont over tighten your cover bolts... he reckons the gaskets slipped in...