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Fuel tank return repair VN V6 manual wagon

WhiteWhale

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Some numpty has attempted to repair the fuel return line barb into the tank and it’s not working out.

The barb seems to slide in and out a couple of mms.

This combined with all the vapour hoses being either cracked or totally MIA might explain the crap mileage I get from the clunker. I do about 700km a week, all 80-100kmh stuff.

Is there anything out there that’ll seal it up until I can find another tank for it?

I’m going through forum posts to figure out how the 3 vapour hoses hook up on the 4 barbed joiner. I guess one leg if it goes to the barn on top of the fuel filler pipe.
 

WhiteWhale

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This is a pic of it
 

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Hole Denn

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yeah petrol will sieve through and leak from using that putty ****, eventually going hard and cracking.

Best fix is solder, a radiator repair place can oxy weld some solder on for you like the do with the copper tanks.
 

Hole Denn

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I’m going through forum posts to figure out how the 3 vapour hoses hook up on the 4 barbed joiner. I guess one leg if it goes to the barn on top of the fuel filler pipe.
don"t forget the return line to the canister/engine bay
 

WhiteWhale

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don"t forget the return line to the canister/engine bay
Cheers, that’s also cracked and broken too, from the hard pipe to the filler pipe.

I’ve found a pic from a vg that looks the same as the wagon.

Just gotta buy a couple metres of hose and hook it all up.

Think I’ll leave the fuel return line alone. It’s not leaking that I can tell so I’ll leave that sort out later.

Gotta get the O2 sensor out and replaced which looks like a mongrel of a job for access.
 

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WhiteWhale

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yeah petrol will sieve through and leak from using that putty ****, eventually going hard and cracking.

Best fix is solder, a radiator repair place can oxy weld some solder on for you like the do with the copper tanks.
I’m guessing that’s a tank out job?
 

Fu Manchu

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It’s repairable. I had the tank in my VP ute done. Pretty sure it was the local radiator shop that did it. Resoldered the barbs.
 
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