Many more ghetto hours in the shed have resulted in a bit more progress. Turbo is now hard mounted, exhaust side has begun, cooler bracket in fabrication etc.
Once everything is 100% finalised, everything will be disassembled and given a second hotter going-over with the welder now that I'm confident I'm not going to leave any rubbish inside the pipe with my poor Mig skills.
Solution to lack of good intercooler brackets was to drill 2x holes in the top tank. Tap them with a thread, and insert two M12 bolts from the INSIDE, coated with a generous layer of JB Weld. Bolts were notched in the end of the thread with a groove for a screwdriver, then inserted through the cooler inlet pipe with a length of wire wrapped losely around the hex of the bolt with blu-tack. Force the bolt up against the tapped hole, and pull through with screwdriver. Then the exposed end was coated in more JB and tightened down with another nut. That sould hold it up with some nice brackets ^_^
ETA one month until running.
To do:
injectors, map sensor, oil relocation, oil cooler, oil feed lines, surge tank, external pump, battery relocation, intercooler piping, turbo oil return to sump, etc etc.
turbz
moar turbz
the ghettos cooler angle ^_^