Umm yeah sorry, bloody newbie's, the last pic on the thread has a view of coolant in the square hole, top left hand corner. My one was corroded somewhat but what it connects to on the inlet manifold was COMPLETELY blocked, almost looked like it was purposefully blocked but corroded badly. It chips away easily like the corroded hose connections i was talking about.
Mine was like that to blocked off on the inlet manifold, i think they meant to be like it as mine was nice and smooth.
Yep, normal. Where there is corrosion it's sensible to clean then fill in the corroded part with silicone type sealant because while the corrosion will be mostly inside the gasket sealing surface you can't be certain that it will still be with a new gasket and the manifold in a slightly different place. If you were really keen, you could fill it with Devcon or similar but I've always just used some sealant. Use a razor blade to wipe it flush with the manifold surface.
I have never heard of putting oil onto a gasket surface, would this just cause more leaks in future ? Gasket dressing yes. I am sure there was a write up like this before on the same motor, and used sealant around oil and water holes and in corners where head meets front and rear edge.
I agree with not using oil. There should be nothing between the sealant or gasket and the metal surfaces otherwise you have already created a leak path before you start.
There should indeed be some sealant applied to the corners/ends of the gaskets where the heads meet the block. Apply a small bead in the corners before fitting the gaskets. A squirt of carb. cleaner and a scrub with an old toothbrush in the corners first will help the sealant stick to the metal.
Plastic fittings are better than brass in that they minimize corrosion due to the different metals setting up a Galvanic cell and that you can't damage the thread in a manifold with the plastic fittings.
GMH head stud sealer is perfect for sealing the bolts as is one of the Loctite or Permatex (same stuff) thread sealants. Both the male and female threads need to be clean for a good seal.