I have just finished building my sub box. However the d|ckhead of a teacher can't cut straight and as a result my box is not square. After cutting a new face for the box, this is what I have come up with. There is about a 3mm gap alonhg the front of it. Should I seal it up and leave it as is, or should I rip the whole thing apart, cut all the wood square (the box is big enough for my sub anyway) and fully rebuild it?
Personally I would start again, as it is not pretty.
Though Have you checke that the box is square? which will cause the same issue if it is out of square
HOW TO --- Check for Square
Measure the diagonal from top left corner to bottom right corner - as 350mm
Then Measure Top right to bottom left, to the same position (outer corners) if it is 350mm then your face board is out of square and needs to be replaced.
If it is higher or lower mm say 360mm or 340mm then your box is out of square on the top plan, by 10mm.
To fix you need to Half the measurement - in this case 10mm/2 = 5mm which is the measurement that you need to push on the corner of the shorter measurement to adjust, by 5 mm.
Then Remeasure and adjust if nessecary.
You will then need to cut blocks for the bottom board and top board and glue and screw into place to keep it square unless you wrap and epoxy it.