Horacehighroller
New Member
- Joined
- Oct 2, 2017
- Messages
- 23
- Reaction score
- 8
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- Age
- 70
- Location
- Black Rock, Melboure
- Members Ride
- MY2010 Int VE11 Omega LY7 LPG Statesman 09 LY7
OK, so I have now completed the job and would happily do it again now I know the ins and outs.
If anyone wants to do a flush I suggest the following:
Remove the splash shield under the radiator - 4 x 13mm bolts, 2 plastic clips at each inner guard and about 6 small bolts into the bottom of the bumper (This car only had 2.)
Warm trans to 50 or 60 degrees (no hotter or you will end up burning yourself.)
Remove the air intake between the filter box and inlet manifold.
Insert a container under the two ATF pipes but above the crossmember just behind the radiator ( I used an aluminium foil baking tray because you can crush it to get it in and then restore it's shape to catch the couple of tablespoons of ATF which will leak out. When everything is completed you can crunch it up with the spilt ATF to remove it from the engine bay)
Place a rag or crumpled newspaper in this tray and various rags around the site so when the clip springs away in the next step you don't have to spend half an hour searching for it.
Disconnect the "quick connect" fitting nearest to the bottom pulley (the return line to the transmission.)
(See youtube for help to understand how to do this. I just used a very small flat blade screwdriver in the slot - and then had to find the clip.)
Feed a tube (I used 19mm black garden water system tube) up from below the radiator and insert the flexible rubber hose. Place a 5 litre (minimum) container below to catch what will soon come out.
Have a helper start the engine in neutral (you need to replace the air intake pipe or the engine will only run for a second or so) and run at idle until the fluid starts to spurt - I got about 4 litres.
Carefully drop the transmission sump ( mine wasn't difficult to lower by hand without spilling because 4 litres had already been removed as above.)( I used a very small flat blade screwdriver to collapse the collar seal of the old filter, and a socket to press in the new one.)
Once you have replaced the filter and cleaned and replaced the sump add 5 litres of ATF via the dipstick tube.
Get a new collection container to replace the one under the radiator (preferably clear - I used a 2 litre cordial bottle).
Again have your helper idle the engine until new fresh ATF appears.
The system is now flushed as best it can be so reconnect the quick connect fitting. (You can't push the spring clip on like you would a normal circlip. You have to put one end in place and then stretch the other end over until it clips in. I used a couple of strands of copper wire to pull the clip using pointy nose pliers. Once it's in place it's easy to pull out the fine copper. Don't forget to slide the plastic ring back over the clip, - if it won't slide over easily the clip may not be fully in place.) Watch the procedure on youtube before attempting.
At this stage there was nothing showing on the dipstick ( it is hard to see fresh fluid , where as the old black stuff was easy).
Top up in small amounts and keep on checking - I got over zealous and then had to drain some out - PITA.
If doing this again I would purchase clips from Repco or Bursons in advance as I "lost" the clip removing it and replacing it.
Good luck
If anyone wants to do a flush I suggest the following:
Remove the splash shield under the radiator - 4 x 13mm bolts, 2 plastic clips at each inner guard and about 6 small bolts into the bottom of the bumper (This car only had 2.)
Warm trans to 50 or 60 degrees (no hotter or you will end up burning yourself.)
Remove the air intake between the filter box and inlet manifold.
Insert a container under the two ATF pipes but above the crossmember just behind the radiator ( I used an aluminium foil baking tray because you can crush it to get it in and then restore it's shape to catch the couple of tablespoons of ATF which will leak out. When everything is completed you can crunch it up with the spilt ATF to remove it from the engine bay)
Place a rag or crumpled newspaper in this tray and various rags around the site so when the clip springs away in the next step you don't have to spend half an hour searching for it.
Disconnect the "quick connect" fitting nearest to the bottom pulley (the return line to the transmission.)
(See youtube for help to understand how to do this. I just used a very small flat blade screwdriver in the slot - and then had to find the clip.)
Feed a tube (I used 19mm black garden water system tube) up from below the radiator and insert the flexible rubber hose. Place a 5 litre (minimum) container below to catch what will soon come out.
Have a helper start the engine in neutral (you need to replace the air intake pipe or the engine will only run for a second or so) and run at idle until the fluid starts to spurt - I got about 4 litres.
Carefully drop the transmission sump ( mine wasn't difficult to lower by hand without spilling because 4 litres had already been removed as above.)( I used a very small flat blade screwdriver to collapse the collar seal of the old filter, and a socket to press in the new one.)
Once you have replaced the filter and cleaned and replaced the sump add 5 litres of ATF via the dipstick tube.
Get a new collection container to replace the one under the radiator (preferably clear - I used a 2 litre cordial bottle).
Again have your helper idle the engine until new fresh ATF appears.
The system is now flushed as best it can be so reconnect the quick connect fitting. (You can't push the spring clip on like you would a normal circlip. You have to put one end in place and then stretch the other end over until it clips in. I used a couple of strands of copper wire to pull the clip using pointy nose pliers. Once it's in place it's easy to pull out the fine copper. Don't forget to slide the plastic ring back over the clip, - if it won't slide over easily the clip may not be fully in place.) Watch the procedure on youtube before attempting.
At this stage there was nothing showing on the dipstick ( it is hard to see fresh fluid , where as the old black stuff was easy).
Top up in small amounts and keep on checking - I got over zealous and then had to drain some out - PITA.
If doing this again I would purchase clips from Repco or Bursons in advance as I "lost" the clip removing it and replacing it.
Good luck
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