Understand Stroke Limitations and Piston Speed
There have probably been more stroker motors built in the last 10 years than there were in the previous 90. The proliferation of inexpensive, stronger-than-stock cranks has brought an entry-level stroker kit within almost every hot rodder's financial reach. But there are limitations as to how much stroke can be used. Any time stroke length is increased we either have to accept increased piston/rod accelerations (and therefore loads) or a reduction in redline rpm. For the most part we can calculate about where to set the engine's redline rpm from a given mean piston speed. The formula is simple: Mean Piston Speed (feet per minute) x 6 divided by the stroke in inches. Fig. 1 shows the formula and an example.
Figure 1
Calculating Maximum Safe RPM
Max. Safe RPM = Mean Piston Speed (ft/min) x 6
Divided by Stroke in Inches
Example for a budget aftermarket forged crank in a 4-inch stroke small-block Chevy:
4,800 x 6 = 7,200 rpm
4
Maximum Mean Piston Speeds for Above Formula:
Factory cast-iron cranks 3,750 ft/min
Aftermarket cast-steel cranks 4,500 ft/min
Factory forged cranks 4,600 ft/min
Budget aftermarket forged cranks 4,800 ft/min
Typical race aftermarket cranks 5,500 ft/min
High-dollar custom endurance race cranks 6,000 ft/min
ProStock/Mountain Motors 7,500 ft/min
Formula One 7,500+ ft/min