Started work on the front bar today. The bottom is pretty carved up, so first job, in with the grinder and get rid of the high bits ready for some bog.
This is why I like to do things piece by piece. This stuff just doesnt get noticed when you do the whole car at once, and even then, because its low to the ground its awkward to work on and never gets done properly.
Thats a diamond cutting blade on the grinder, I am just wiping over the plastic with it. Care is advised lol, this blade will cut through the bar like butter.
I dont recommend you use a normal grinding wheel on plastic, it will clog it up. If you dont have a diamond wheel, then a rasp or something will do.. all I am doing here is removing the mountains before I fill the valleys.
similar gouges on the other side of the bar, half done so you can see the process.