Hi all,
Firstly I thought I'd better change the title of this thread as we've side tracked onto steering issues. This will make it easier for other users when searching threads and posts.
Secondly, I had my steering issue resolved yesterday!
I visited my friend who has the Tech 2 and a spare parts workshop in Sydney.
He ran a few simple diagnostic tests to start with but nailed the problem!
1) Check power supply to Variatronic Solenoid on rack.
Disconnect cable and connect test lamp across terminals to check for pulse signal. No signal found.
2) Check that Variatronic Solenoid is operating (I installed a brand new genuine solenoid last weekend).
Connect solenoid with jumper wires directly to battery, switch ignition on and turn wheel - result... fingertip steering control again!
So we narrowed down that there was no power supply to the solenoid.
This is supplied directly from the BCM (Body Control Module). My friend sells reconditioned BCM's including 2 brand new keys.
We then tried the following;
3) Replace current BCM with reconditioned BCM
Used Tech 2 to connect BCM to PCM (Powertrain Control Module).
Switched ignition on and turn wheel - result... NO power steering assist!
4) Trace wiring and check for fault
My friend had the genuine wiring diagrams available for the VX Calais. We traced the wiring for the Variatronic Solenoid and discovered that it is supplied via fuse #15. Under the dash however, this is not labelled as power steering. Note: whilst the steering was not working I still had full functionality with power mirrors and cruise control. We checked the fuse and it was blown! Replaced fuse.
Switched ignition on and turn wheel - result... fingertip steering control again!
5) Check original BCM
Taking a step back, we thought we'd try the original BCM with the new fuse (thinking we should have checked the fuse first!). Reinstalled old BCM and used Tech 2 to connect BCM to PCM.
Switched ignition on and turn wheel - result... NO power steering assist!
6) Reinstall reconditioned BCM
Having found the faults (blown fuse and faulty BCM circuitry), we reinstalled the new BCM and normal service was resumed
How the fault occurred;
The insulation around wiring at the base of the solenoid had perished from exposure and PS fluid leaks.
Over time the wires must have shorted out, damaging the BCM circuitry and blowing fuse #15.
So, the original solenoid I have can still function provided that I solder on new wires and perhaps Araldite or silicone them in place to prevent future damage. Otherwise I will keep it as a spare.
The drive back from the workshop yesterday morning was unbelievable. Steering is so smooth and ride is unbelievable.
It's not the ride of the new VF Calais but for what it is, the VX Calais provides a smooth and comfortable driving experience.
I love the car and given its condition, time and money to resolve issues such as this are well worth it in the long run.
Now I can book in to get my new Bridgestone T001 tyres fitted next weekend
I hope this thread assists other Holden nuts, such as myself, to resolve an issue with their Variatronic Power Steering.
Cheers