My old pouring crew:
Changing electrodes on the Electric Arc Furnace:
Charging the Furnace
Boiling down the steel:
Steel Tempreture (Celcius):
Taking a sample of the Steel:
Setting up the Ladle:
Holding the Ladle steady:
Pouring into the ladle:
Pouring Steel:
Pouring steel-II:
Slagging off:
Anyway. Sadly I don't have any photo's of us pouring bigger jobs, these ones are just little fellas.
See how close we get to the steel when pouring? Your gloves actually start smoking and begin to decay. Your pants feel like they're on fire (sometimes they are!)When the steel isn't in the ladle, at the start of the 'heat' we have to check the ladle to make sure the lining is still there. if you look at it with your mouth open it sucks the air out of your lungs. Its hot enough that it melts your helmet and visor every single heat!
Btw. 1600degrees celcius, thats how hot the steel was when a 500+kg mould let-go and sprayed my leg with molten steel. 100kg of quickly hardening steel on your leg and pooling in your boot is not a fun experience, neither is the 6month hospital stay or the 12months of rehabilitation or the limp and missing toes Im stuck with!
The worst thing though is that it all occurred 5minutes before knock-off!!! Thats the way it goes with these things I suppose.