finally put the new radiator in last night. much excite.
noticed the lower rad support was a little bent when I took the radiator out originally the other week, but the spare alloy I shoved in for the flush fit fine, so carry on.
re fitting the rebuild original rad was a nightmare last night. Turns out that little bend in the lower rad support is causing no end of issues. forced it all in, fought with the side brackets for a while and then after refilling it with coolant and bleeding, went to refit the CAI and the whole thing twisted and popped the securing clip. Nothing is lining up.
to say I lost my **** was an understatement. adding to my frustration was the hoist and shed was full, this was going to be a quick fix, so just did it just outside the shed door. which ended up cold, wet and very dark and took way longer than it was supposed to. Which is Murphys law & I should know better by now.
drove it back into the shed and went to the couch to sulk. now its going to be saturdays job to pull it all out again, straighten the lower support and refit the whole lot again. Awesome waste of 12Ls of coolant