Finally sorted my high beam issue properly. Installed a 20.5 inch Bushranger light bar behind the grille.
Chose this one because:
- About as long as will line up with the slot if only one grille slat removed
- Not very deep at about 60 mm
- None of the reflectors are a ‘flood’ pattern which just puts a hot spot about 20 metres in front of the car
- It is supposed to generate 1 lux at 600 metres so probably good for 4 lux at 300 metres which is where my eyes are if driving quickly
In terms of installation cost:
- Paid $300 for the bar at ARB Which is a little high but was convenient, can probably get online for $260 delivered. Comes with a loom too.
- About $10 for some aluminium flat bar to mount it to
- About $20 for a 300 by 6mm drill bit which is need to drill a few holes in the crash bar to attach the alloy mounting tabs, these also pass through bottom of grille since too much work to remove bumper
- About $20 for 4 by 25 mm M6 bolts and 2 by 75 mm M6 and some nuts and washers, get about 30 washers in case need to space mounting tabs to adjust beam... oh, and some loctite
- If site lets me I’ll upload some pics of the mounting tabs, the back of the light bolts directly to these, with the mounting holes being about 1 cm above top of crash bar assuming that the slot on back of light bar is in line with the leds
All in all pretty happy with result although probably not as good as the best stock headlights:
- Its essentially a beam madee up of two parts (a) a spot beam off the reflectors that is allegedly only 34 m wide at 600 m, so say 17 metres at 300 m, and (b) a broadish flood from light that does not hit the reflectors, which is bright, but not enough to create a distracting hotspot.
- Did not need to adjust aim at all since top edge of crash bar must be perfectly vertical
- Can definitely see far enough on long straight roads to travel safety
- No hot spot right in front of car
- Only thing remaining is to make is a lastic blank off plate to fill in the area under the bar, theres a bit of a gap there as the grille curves forward